Reaming Estate Pipes
<< July, 2014 >>
Search Blog

100+1 Uses (1) RSS
Adam Davidson (10) RSS
admissions (1) RSS
Advertising (2) RSS
Alex Florov (5) RSS
Ardor (4) RSS
Art and Pipes (4) RSS
Ashton (1) RSS
Ashton (3) RSS
Behind-the-Scenes (11) RSS
blog (9) RSS
blog (40) RSS
bloopers (2) RSS
books (2) RSS
Brad Pohlmann (2) RSS
Brad Pohlmann (2) RSS
briar (8) RSS
Brick House Cigars (1) RSS
Brigham (2) RSS
Broken Pipe (2) RSS
Bruce Weaver (2) RSS
Capstan (6) RSS
Carlos Torano (1) RSS
Castello (6) RSS
Chacom (4) RSS
cigars (20) RSS
Claudio Albieri (1) RSS
Claudio Cavicchi (3) RSS
comic strips (2) RSS
Cornell & Diehl (10) RSS
Customer Service (6) RSS
Dunhill (12) RSS
Ernie Markle (1) RSS
Ernie Markle (2) RSS
Escudo (1) RSS
Esoterica (2) RSS
estate pipes (17) RSS
events (2) RSS
Famous Pipe Smokers (11) RSS
Fitness (1) RSS
Flor de Gonzalez (1) RSS
Food (12) RSS
Gabriele (1) RSS
Gamboni (2) RSS
Gawith Hoggarth & Co (1) RSS
gift cards (1) RSS
Giveaways (6) RSS
G. L. Pease (10) RSS
grain (1) RSS
Gran Habano (1) RSS
Grant Batson (1) RSS
Grechukhin (2) RSS
hemp wick (1) RSS
Hermit Tobacco (1) RSS
Hiroyuki Tokutomi (9) RSS
history (4) RSS
Humor (23) RSS
Ikebana (1) RSS
Il Duca (1) RSS
Interview (2) RSS
Italy (3) RSS
J.Alan (1) RSS
J. Alan (11) RSS
Japan (1) RSS
Jess Chonowitsch (1) RSS
J&J (3) RSS
Johs (2) RSS
Kaywoodie (1) RSS
Kei-ichi Gotoh (2) RSS
Kristoff (1) RSS
La Gloria Cubana (1) RSS
Lars Ivarsson (3) RSS
Lasse Skovgaard (4) RSS
Leo (1) RSS
Letter (1) RSS
lighters (1) RSS
Low Country Pipe and Cigar (3) RSS
Luciano (3) RSS
Mac Baren (17) RSS
Maigurs Knets (2) RSS
McClelland (6) RSS
Michael Lindner (2) RSS
Michael Parks (1) RSS
Michail Kyriazanos (1) RSS
Michal Novak (2) RSS
Mystery Tobacco (2) RSS
Nanna Ivarsson (2) RSS
nasal snuff (1) RSS
Nathan Armentrout (1) RSS
Neerup (1) RSS
Newminster (1) RSS
newsletter (266) RSS
Oliva (1) RSS
Orlik (5) RSS
Padron (1) RSS
People (22) RSS
Pesaro (1) RSS
Pete Prevost (1) RSS
Peter Heding (2) RSS
Peter Heeschen (2) RSS
Peterson (7) RSS
Peter Stokkebye (3) RSS
photography (18) RSS
pipe accessories (3) RSS
pipe basics (4) RSS
Pipe Clubs (2) RSS
Pipe Fiesta (1) RSS
pipe making (6) RSS
pipe making (55) RSS
pipes (44) RSS
pipes (8) RSS
Pipe Shows (23) RSS
Pipes in Film (4) RSS
pipe tobacco (81) RSS
poster (1) RSS
Press (7) RSS
Rad Davis (1) RSS
Radice (6) RSS
Ray Kurusu (1) RSS
Reiner (1) RSS
Reviews (4) RSS
Rocky Patel (1) RSS
Rocky Patel (2) RSS
Sales (3) RSS
Samuel Gawith (1) RSS
Samuel Gawith (2) RSS
Savinelli (3) RSS
scott thile (2) RSS
Sebastien Beo (4) RSS
Ser Jacopo (3) RSS
Simeon Turner (1) RSS
Sixten Ivarsson (2) RSS
Smio Satou (3) RSS (74) RSS
SPC Merchandise (1) RSS
SPC University (2) RSS
Stanwell (4) RSS
Storient (1) RSS
Summary (6) RSS
Takeo Arita (2) RSS
Tatuaje (2) RSS
technology (5) RSS
Thanksgiving (1) RSS
Three Nuns (4) RSS
tobacco (7) RSS
tobacco aging (1) RSS
tobacco blending (5) RSS
tobacco review (5) RSS
Tom Eltang (5) RSS
Tonni Nielsen (1) RSS
Torano (1) RSS
travel (70) RSS
Tsuge (3) RSS
Vauen (1) RSS
video (57) RSS
video (5) RSS
Viktor Yashtylov (1) RSS
virginia (1) RSS
YouTues (4) RSS
Photo Albums
florov (1)

04 February 2011

Reaming Estate Pipes
 Using A Lathe

Most guys I know could wander around a hardware store equally as long as our wives could browse every style of shoe in a large department store, but after Sykes and I drove to Harbor Freight a few weeks ago to pick up a 7" x 10" metal lathe everyone wanted to play with it. Aside from being fun to use, it’s proved to be a great investment in time, efficiency, and control.

Cleaning estate pipes can often take quite a while. An estate that is lightly smoked usually just needs a few pipe cleaners run through the shank with alcohol. When a pipe is really dirty in the shank or full of cake, hand reamers and bowl reamers are necessary to bring it back to life. A reamer doesn't drill a shank because the tip has no cutting edges and the sharpened sides run parallel along the shank. Ordinarily we use a 4mm reamer that I put in a vulcanite handle to run down dirty shanks and remove quite a bit of tar, ash, and gunk just so we can continue with a few pipe cleaners soaked in alcohol. The same is pretty much true for the bowl. When the cake is thin, light reaming can be done with the senior reamer, or just a piece of sandpaper wrapped around a dowel. If using a knife or a pipe tool, it should be flat against the bowl to allow it to scrape the cake out. Quite often we get estate pipes that have thick cake and we have to use a hand reamer with different diameter scraping heads. It can be tricky to twist both the pipe and the reamer to clean out the bowl and hands get rather fatigued after just a few.

The metal lathe we purchased is pretty much a heavy, bench-mounted, strong-armed employee that can turn the shank reamer and bowl reamer with a lot of torque at low, safe speeds. The shank reamer spins at about 400 RPM, and the bowl reamers spin between 100 RPM and 300 RPM (slower speeds for more control on heavily caked pipes). We've tried using hand drills before, but they spin too fast and there isn't enough torque (or control).

Bill and I went to another hardware store recently looking for a way to modify the square shafts on the bowl reamers expecting that I would just need to take them to my workshop to fit them with aluminum extensions. Finding a 3/8" square socket extension worked perfectly when we wrapped one layer of duct tape around the shaft to make the fit snug. This, my friends, is when the light above our heads went on and smiles covered our faces.

Again, we use the lathe at a low speeds and have surprisingly excellent control over the pipe with both hands. Since the 4mm shank reamer is pointed (but not sharp) we can use two hands to hold the pipe and push it onto the reamer. We also took a 6-inch-long 5/32" bit and ground the tip dull and round in order to ream longer pipes. An unmodified drill bit that is sharp will self-feed into the shank and front of the bowl, so rounding the tip avoids these problems.

In chucking up the socket extension and pushing in the smallest reaming head, we are able to slowly ream the cake and work our way up to larger diameters if needed. Even rotating the pipe is safe on these slower speeds because it only scrapes the cake out of the bowl and isn't sharp enough to cut wood; plus, this comes close to solving how to ream so many bowls of different chamber configurations.

After we ream the bowls and shanks fine detail work is easy. There is very little we can do to improve pipes that had chambers poorly reamed or were smoked out of round. Soft spots in the bowl, which char faster and are noted as spider webbing, are often the cause of uneven reaming if done by hand. If using a knife, these softer areas could concave and cause a bigger problem in the future, so great care must be taken to ream the chamber evenly. With the lathe we are able to restore the chamber so the end result is a smooth surface that is clean to the touch.

The video below is simply a demonstration of these tools without sound or commentary. A machine turning and scraping isn't all that pleasant to listen to, but we felt a short clip of a pipe being reamed would answer a lot of questions about how we do this.

Posted by adam at 11:00 AM | Link | 5 comments

Re: Reaming Estate Pipes
Terrific post, Adam. It's always great to see process. Thank you for putting this up.

Posted by Scott Stultz on February 4, 2011 at 12:47 PM

Re: Reaming Estate Pipes
It looks like you need to get ahold of Mike Rowe from Dirty Jobs. Another interesting post, Thanks guys.

Posted by Ted Bihlmaier on February 5, 2011 at 12:05 AM

Re: Reaming Estate Pipes
Do I smell a line of branded pipes?

Posted by Shane on February 8, 2011 at 8:13 PM

Re: Reaming Estate Pipes
I was thinking of Mike Rowe while I was doing the job! It is indeed a "dirty job".

Posted by susans on February 11, 2011 at 1:29 PM

Re: Reaming Estate Pipes
Tool Masters  is the leading innovator and manufacturer of a wide range of precison Cutting Tools

Posted by cutting tools on March 5, 2011 at 12:19 AM

Name:   Required
Email:   Required your email address will not be publicly displayed.

Want to receive notifications when new comments are added? Login/Register for an account.

Anti-spam key

Type in the text that you see in the above image:

Your comment:

Sorry, no HTML allowed!

Subscription Options

You are not logged in, so your subscription status for this entry is unknown. You can login or register here.



New Pipes

Fresh Items



Click to verify BBB accreditation and to see a BBB report for

View in English View in Japanese