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15 January 2013

The Saga of a Homemade Pipe

       -Posted by bryan-

First of all, in my defense, I have to say that I firmly believe that anyone who has ever been a pipe smoker for any length of time has wanted to try their hand at carving a pipe themselves. Surely, I can't be the only one. It seems to be a reasonable impulse, much like, when I was a kid and heard stories about what would happen if you put a really powerful firecracker under a tin can, I just had to try it out for myself. Which, come to think about it, is a pretty good analogy.

But I'm getting ahead of myself.

Personally, I blame the South African. I won't give out his name, because he doesn't know what havoc he caused. Still, I blame him, anyway. If I hadn't read his blog about pipemaking and seen photographs of his little workshop, then I wouldn't have ordered one of his pipes. Then, when I got it and turned it over and over in my hands and saw just how fantastic it was, I just naturally thought, "Well, I wonder if..." (Yes, yes, I know, I know. Now.)

Plus, there are so many places where you can buy blocks of briar. It's not as if they're marked, "For The Use Of Professionals Only" or anything. There are even instructions you can buy. Call it implicit encouragement.

Not having a drill press (and being a coward, besides), I decided to get one of those pre-drilled blocks to start with. A trip to the hardware store for a couple of fine files and a bunch of sandpaper and I was set. Sort of. First, I had to decide what kind of pipe I wanted. I'm partial to the bent apple style, and the block looked like the right sort of shape, so I sketched the outline in pencil on the side of the block and got down to business.

Of course, the pencil marks were the first thing to disappear once I got to filing. So, I had to go by guess and by-golly for the remainder of the project. Then, there was the matter of the filings. I live at latitude 47 degrees north, which is very far north, so the snow was already building up -- this was definitely not going to be a project for outside. (Nobody told me pipemaking was seasonal, for pity's sake.) As things progressed and the filing turned to coarse sanding (not to mention coarse language, I'm sorry to say), the filings turned to sawdust. Since I was doing all of this in my office, my computer began to make strange grinding noises. I decided to retreat into the garage for the balance of the work. The unheated garage.

Every evening, after some quality pipemaking time, I'd down tools, satisfied that I'd made progress. The next morning, I'd pick up the poor, abused block of briar and wonder why I'd ever thought I was even close to finishing. This went on far too long, until I decided that I'd done as much damage as I could. That, plus my fingers were getting raw from rubbing extra-extra-fine sandpaper.

I suppose you've heard of some pipes being called "seconds"? Add a few digits. What the bowl lacked in balance of form, it made up for in unevenness in the width of the rim. And the shank doesn't quite meet the base of the stem. Not quite at all, in fact. Plus there is that pit. I could have sworn that the surface had been sanded and hand-buffed as smooth as a baby's butt. When I applied the stain, however, there was this place on the left side of the bowl that made it look like a teenager's face just before an important date. Dang. Oh, and let's not forget the stain. I thought the package said "walnut", not "mud". A few more fingertips were sacrificed in the re-sanding and re-staining before it began to look half-way -- okay, tenth-way -- decent.

Oddly enough, I'm glad that I took on this project. No, not that the result was anything to write home about (although that's exactly what I do for a living). I'm glad because I learned a lot about pipes in the process. What I learned was just how talented, patient, clever and darned good those pipemakers really are. Their rims are precisely, absolutely even in thickness. How do they do that? The bowls are completely symmetrical and shanks meet the stems perfectly, too. Since I didn't even try drilling the chamber and shank hole, I can't even begin to imagine the art involved in that aspect. Yes, I know that they have years of experience and specialized tools, but I'm just as sure that they heat their garages with their mistakes. But they also have the "eye" -- the ability to see the pipe within that block of briar.

Well, I got a pipe out of it, anyway. Yes, I do smoke it. I figure that, somewhere, there is a briar bush that gave up part of its burl for me and I'd be ungrateful if I didn't honor that poor plant by at least taking responsibility for my part.

I'll tell you one thing, though: Tomorrow, I'm sending that build-it-yourself rifle kit back.

Bryan Johnson is a freelance writer who lives in the snowy North Woods. He is probably the only person to have been barred for life from a craft store.








Posted by bryan at 11:10 AM | Link | 0 comments


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