Briar Curing: From Sawmill To Smoke
Briar Curing

Briar blocks at the Savinelli factory.

We've all experienced the "break-in" period, loading bowl after bowl into a new pipe while it shows no gratitude whatsoever and delivers acrid, hot, astringent smoke to our bewildered palates. Its online photos had accurately depicted the wonderful shape and finish, but the flavors it's delivering do not match the pipe's appearance. Something so beautiful should not taste like a flaming charcoal briquette.

Many pipes require break-in, which is the process of smoking multiple, less-than-satisfactory bowls of tobacco — several, usually; sometimes dozens — before the smoke starts to taste as it should. Anyone drinking from a garden hose lets the brackish, stale water wash through it before enjoying the cool refreshment that follows. That concept resembles breaking in a pipe.

Other reasons for disappointing initial flavor may contribute. If a pipe is dip stained, which is necessary in some circumstances, that stain inside the bowl probably won't be a delightful flavor extravaganza when smoked. Thankfully, it doesn't last. But most often, breaking in a pipe is the final step in curing the briar.

With tobacco, "curing" refers to its preparation, usually flue curing, fire curing or air curing. We wouldn't like uncured tobacco any more than we'd like uncured pipes. With briar, the curing process starts at the sawmill, where, after being cut into blocks, it's boiled in gigantic vats of water.

That boiling is important. It helps push the resins and saps out of the wood, replacing them with water. Those natural resins can make a pipe smoke hot and taste bad until they migrate through the porous briar, which can better absorb the collateral moisture of tobacco combustion afterward. The boiling process doesn't remove all of the impurities, though.

After boiling, the briar is gradually dried, which takes about 18 months. From there, the majority is purchased for factory-made pipes, which makes sense as they comprise the overwhelming majority of all pipes manufactured. Different factories store briar for different durations for additional air curing, sometimes years, but most pipes sold worldwide have been shaped and finished in only a few months, because briar is expensive and it's difficult to keep prices down with years of inventory in storage. Air curing helps remove more of the impurities remaining after boiling.

However, long-term storage of briar is expensive. Few businesses can afford to leave inventory in storage for years. It makes little sense for a manufacturer to store briar for 10 years of additional curing only to sell the resulting pipe for $30. They wouldn't be in business long. Briar with substantial time investment needs to fetch a higher price, so it can't be used for basket pipes (so called because they're cheap and shops have often displayed them by the basketful), though certainly some briar ends up being more appropriate for basket pipes, bringing down the average success rate. When briar becomes expensive, it must be made into more valuable pipes, pipes that consumers find to be good values at higher prices. That means pipes that are more slowly made and finished.

Briar Curing

Briar blocks at the Castello workshop.

That's part of the reason pipe manufacturers in more expensive tiers employ artisan carvers, and promote smoking instruments of the highest quality for particular price brackets. They've invested too much in raw materials to merit a pipe that doesn't prove itself worth the additional expense to the consumer. And because of that investment, they've also purchased more expensive, higher-quality briar, to improve the odds of well-grained, flawless, higher-priced pipes that are beautiful, creatively designed, efficient smokers.

Briar purchased by artisan carvers often costs $70-$80 per block. And too many blocks must be tossed into the fire because of flaws — flaws that can often be accommodated in cheap factory pipes but render an artisan pipe useless.

Some factories, and probably some artisans, utilize kiln drying, which is essentially the baking of the briar and most often used to bring the wood's moisture to its optimum working level, repositioning the blocks frequently to maintain moisture consistency throughout. Briar that is too dry will chip more easily when worked, and it won't cut cleanly if too wet.

Some artisans have additional curing processes, but they're cloaked in secrecy and the result of years of experimentation, usually with various heat sources. Perhaps the method most familiar to pipe enthusiasts is "oil curing."

Championed by Alfred Dunhill, and a process often ascribed credit for the remarkably craggy sandblasts of early Dunhill pipes, oil curing with heat was not originally intended to improve flavor during the break-in period. Dunhill invented the process to more speedily and cost effectively prepare pipes for sale. At the time, oil curing a pipe meant storing it for an additional year for the oil to finish seeping to the surface. Here's a quote from Alfred Dunhill's U.S. patent application for oil curing pipes, Oct. 14, 1918:

... pipes of high quality, they are frequently stored for a considerable period, such as twelve months or longer, to insure the perfect incorporation of the oil with the fibers of the wood and to thoroughly season the pipe. But it will be obvious that such storage of manufactured or partly manufactured articles represent capital lying idle, and the object of the present invention is to prepare and season such pipes, as to render them ready for sale and use in a comparatively short space of time.

Dunhill's method utilized brass pegs, heated to controlled temperatures with gas flames, onto which the pipes were placed with the tobacco chambers over the pegs. When heated, the oil would migrate through the fibers of the briar over a period of weeks, picking up resins and saps on its way. Referred to as "exudate," this oil was periodically cleaned from the surface of the pipes, otherwise a hard crust would form. Some have postulated that the exudate crust was left and then sandblasted off, contributing to the distinctive, early Dunhill ruggedness of texture so admired by collectors.

Dunhill's oil curing method has been lauded as providing excellent smoking characteristics, with many smokers arguing it was the best of its kind worldwide. The Dunhill company eventually decided the process was not practical and that it offered little improvement, if any, and discontinued its use, most likely sometime in the 1970s.

A few modern manufacturers continue to find benefit in oil curing. Ashton, Radice, and Ferndown enjoy enthusiastic approval from their customers. Sasieni pipes were oil cured. Bill Taylor of Ashton pipes worked for Dunhill for many years, so it's unsurprising that he would incorporate heated oil treatment in his own pipes, and when Jimmy Craig took over Ashton manufacturing after Bill's death, he continued the method. Randy Wiley oil cured his pipes for decades before briefly relinquishing the process in the early 2000s because of the time involved. He developed a new oil-curing method that is faster, and has continued to oil cure his pipes since that interlude.

Ashton Brindle Bulldog with Silver Army Mount and Spigot (XXX)

Ashton Brindle Bulldog with Silver Army Mount and Spigot (XXX).

Advocates of oil curing find the flavor of these briars to be especially pleasing, with a nutty character, and some say that the process renders the fibers of the briar more stable and better able to endure high temperatures. Many claim that oil curing is the best curing method available.

However, those who are attracted by the initial flavor of oil-cured briar may be disappointed to learn it does not last more than a few weeks. Just as impurities can be smoked out of a pipe, so can the oil, and then the nutty characteristic is gone. But what's left is a pipe that's well broken in.

One of the reasons inexpensive pipes require break-in is because they've not undergone the time-consuming process of additional curing that adds so much to the cost of pipes. The consumer has opted, with cheaper pipes, to do that curing on their own, adding to the value of the piece with their own diligent smoking instead of paying for additional curing up front.

We've all experienced, or heard stories of, wonderful pipes that by all rights should not smoke well. Maybe they're cheaply made with improper drilling and poor smoke hole alignment, but they still smoke great. Sometimes a particular pipe just tastes great on its own for no discernible reason, despite poor construction. As good as it is, it would smoke even better had it been artisan-engineered. The extra steps taken by artisans elevate whatever potential a block of briar may have to its highest level.

One pipe show attendee recently related the story of a pipe that simply would not break in for him. He loved the shape and everything about the pipe, but it tasted horrible, and he was determined to tame it. He smoked and smoked it, stubbornly investing time in foul tasting smoke, until deciding he'd had enough abuse and was ready to throw the pipe in his driveway and run over it multiple times with his pickup truck, just for revenge. But before he was ready for that sweet vengeance, the pipe turned. He said it was probably his 40th smoke when it suddenly started tasting better. He'd smoked through the impurities at last and was rewarded with a pipe that has been a favorite ever since.

Briar Curing

Briar blocks at the Castello workshop.

Collectors of artisan pipes will tell you that the inverse is possible as well. You may have a pipe that is perfectly engineered and executed, drilled to perfection, made from briar cured for years on end. Everything about that pipe is right, but it still won't deliver a great smoke. That's disappointing, but is thankfully rare. It's just the nature of briar. What you get with artisan pipes, though, is a much better likelihood of a good smoke, because everything that can be done to give that briar its opportunity to perform has been done to the highest degree. Pipes are like quantum mechanics: their performance level is a field of probability rather than a pre-determinable outcome.

Still, it's remotely possible that a well-made pipe costing thousands of dollars may not smoke as well as a poorly made pipe costing $20. Those $20 performers are like winning the lottery, but when it happens, it's enormous fun. It's not so fun to invest in an expensive piece and find that the briar still can't perform because of stubborn invisible impurities in the wood that simply won't dissipate. Thankfully, carvers have found the methods necessary to reduce that likelihood to a remotely small percentage. Ultimately, however, Mother Nature makes the final decision.

When we think about cured briar, it's beneficial to remember that curing is an essential element for enjoying cool, flavorful smoking without tongue bite. Most of the curing is achieved at the sawmill, but the remainder is what we smokers must contend with, either by gambling on a high-end artisan piece, gambling on a low-end basket pipe, or gambling on something in between. Ninety-nine percent of the artisan-cured pipes will perform at the level they should, and do so immediately with little break-in necessary. Ninety-nine percent of basket pipes won't, and will require dedication to bring into line. We pay for curing one way or another, either up front with higher prices, better briar, and detailed craftsmanship, or on the back end with user time and sacrifice. Either way, though, the result should be a pipe that performs well and tastes great.

Category:   Pipe Line
Tagged in:   Briar Pipe Basics Pipe Culture Pipe Making

Comments

    • Stan on August 16, 2019
    • Briar Curing: Another winner Chuck. Keep up the good work.

    • Andrew Ballin Ritter on August 18, 2019
    • What must I say?

    • Andrew Ballin Ritter on August 18, 2019
    • Good taste is a must.

    • Howard R. Houck on August 18, 2019
    • Reminds me of The Saga of the Oval Bowl. I bought an oval-bowled pipe in Mexico City in 1964 (because I thought it looked cool). It actually smoked well enough to be with me in Carey Gully, South Australia in 1972, when I lost it. Fully five years later I found it, slightly buried, in a corner of the corn patch and looking much as you would expect after weathering five winters. I took it inside, gave it a proper cleaning and smoked the thing. It performed miles better than any that had gone before! Much like the Icelanders like to bury shark to ferment -- read rot -- it ["Hakari," look it up], this did the job. That said, I don't really recommend burial as a method of curing briar.

    • Mark on August 18, 2019
    • Thank you very much. This article has not only substantially increased my knowledge of of the process of curing, and also revealed one of the significant reasons why some pipes smoke so much better than others.

    • Mark on August 18, 2019
    • The wages of not taking time to proofread! May I please correct my previous errors? (If I could go back and edit the first version I would.) Corrected version:

      Thank you very much. This article has not only substantially increased my knowledge of the various types of curing, and their importance, but also revealed one of the significant reasons why some pipes smoke so much better than others.

    • Adam T. Valleau on August 18, 2019
    • Very nice article Chuck. All of my pipes (only 16 or 17) are machine made, with the exception of my 3 meerschaums. And several of these are MM corncobs. But even so, many of the lower priced pipes smoke very well. I have a Gardasana Bianca 314 Lovat I got for $33 which is an excellent smoker. I also have a Tsuge Tasting Pot for $54 that has turned out wonderfully. These pipes actually smoke better and more reliably than some pipes I paid considerably more for. Keep the fine articles coming!

    • Nicki on August 18, 2019
    • I'm planning to carve briar pipes for Christmas. After carving, what do you recommend I stain and seal the pipe with? I've been an artist for some time and would really love to give my husband an amazing pipe for the holidays.

    • CARL PALADINO on August 18, 2019
    • About thirty-five years ago I won a GBD smooth apple in a pipe smoking contest in Phoenix AZ. Broke it in properly, and it smoked quite satisfactorily for several years, until I lost it "somewhere". found it over a year later buried in the back yard lawn. After surviving the mild Arizona winter and a baking hot summer (110) degrees and continuous watering to keep the grass alive, the pipe smoked as good or better than ever. Gave it ot my son, who is still enjoying it.

    • Michael on August 18, 2019
    • Years ago I bought a less expensive pipe at a pipe shop in Rhode Island, the tobacconist rubbed the inside of the pipe with honey saying it will help break it in. It must of worked, still smoking the pipe, one of my favorites.

    • Balk on August 19, 2019
    • I"m having that problem right now with a pipe I bought. From a reputable company. It's very well made but damn, it just doesn't smoke well. But it did get better when I put a stinger in it. Much better. So maybe it's a briar problem? Never thought of it.

    • Kevin M on August 19, 2019
    • So I’m wondering if briar knows it’s been made into a pipe and ever stops seasoning. I’m supposing not. Which may argue for buying estates, especially estate that give signs of appreciative care. I have a no-name, made in London, couple fills, drop bowl, saddle billiard basket pipe I bought 50 years ago. Smoked plumb awful for a few decades. Impossible to please. I named it Lucille. But it looked great on the rack. Then, maybe 20 years ago, it started to simmer down. Now it smokes cool, and tasty, especially with VaPers. Go figure.

    • Cassie D on August 19, 2019
    • @Nicki I recommend doing some research on the Pipe Maker's Forum, there is a lot of useful information on there that will come in handy!

    • Manuel Pintado on August 20, 2019
    • Excellent article.
      It helped my understanding about the different pipe pricing.
      Pipe shops should explain to customers the differences between the different pipe brands that may have in stock. Would be up to the customer to decide what he will be willing to spend.

    • Howard R. Houck on August 20, 2019
    • CARLPALADINO; Sounds like a near-identical case to mine (August 18). Maybe we SHOULD start burying the things.

    • Tad on August 21, 2019
    • An excellent read. These are the type of articles that us rookies need. Thank you

    • Michael Smith on September 1, 2019
    • My palate never matured, and thus I was always second-guessing taste. But as reaching refined conclusions about pipes and tobaccos depends on discriminating tastes, in this discussion about briar quality and aging, I can draw no certain conclusions.

      But as taste cannot be qualified in even a blind taste test, and as the phenomena itself rests in the smokers' subjectivity, I think what one takes as the best conclusions of the pipe community has an enormous effect on what one thinks they taste. But again, the opinion of seasoned smokers was not anything I could test as my palate never grew to that level.

      The discussion about aged briar can be qualified by a mentor who said that old Brit wood enhances tobacco taste maximumly. Perhaps I never smoked such a pipe, but of the 100s I did smoke, I noticed no such difference, and surely among these I must have smoked one or two with aged briar. My two best pipes that I smoked 1000s of times were of humble origin.

      I argued these points many, many times on the forums without conclusion, and I have offered none in this discussion as the ability to taste is critical. I just couldn't resist posting given my mentor's assertion that the very best pipes were from a very specific time and origin

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